ESAB Powercut 650 Instruction Manual

POWERCUT 6500558005362Instruction Manual (EN)Portable Plasma Cutting SystemESAB Consoles:ESAB P/N 0558005151 - 230V, 1/3-Phase, 50/60 Hz - "CE&qu

1043.4 CONNECTIONS3.4.1 PRIMARY ELECTRICAL INPUT CONNECTIONS FIGURE 3.1A line (wall) disconnect switch with fuses or circuit breakers should be p

105208 V CONFIGURATIONGRAYNOTE: FOR 208 vac MOVE GREY WIRE FROM TB5-2 TO TB5-1, MOVE T1 LEAD X2 TO TB3 AND T1 LEAD X3 TO D1-3.DO NOT CHANGE ANY OTHER

106SECTION 3 INSTALLATION* Sized per National Code for 80°C rated copper conductors @ 30°C ambient. Not more than three conductors in raceway or ca

107SECTION 3 INSTALLATIONBefore making any connections to the power source output terminals, make sure that all primary input power to the power

1083.6 ASSEMBLING PT31XLPC CONSUMABLE PARTSThe PT-31XLPC Torch is supplied complete; ready to cut and needs no further assembly. If it b

109Figure 4.1. POWERCUT 650 Controls4.0 POWERCUT 650 CONTROLS (FIGURE 4.1) A. Power Switch (located on rear panel). When placed in ON position, t

110H. Fault Light. Will glow amber under the following conditions and operations will come to a complete stop. Flow Fault: The fault light will be

111 TOO FAST TOO SLOW CORRECT Fig. 4.2 - Eect of Cutting Speed4.1 CUTTING WITH THE PT-31XLPCAfter placing the primary (wall) switch to the ON pos

112WHEN THE ARC BREAKS THROUGH THE WORK, BRING THE TORCH TO AN UPRIGHT POSI-TION AND PROCEED TO CUT.TO START A PIERCE, TILT THE TORCH TO PREVENT MOLTE

1134.3 COMMON CUTTING PROBLEMSListed below are common cutting problems followed by the probable cause of each. If problems are determined to be caus

96This equipment will perform in conformity with the description thereof contained in this manual and accompa-nying labels and/or inserts when install

114SECTION 4 OPERATION

115PISTON PLUGPISTONSPRINGFLOW SWITCHFigure 5-1. Disassembly / Assembly of Flow Switch5.0 INSPECTION AND CLEANINGFrequent inspection and cleaning

1165.2 TROUBLESHOOTINGCheck the problem against the symptoms in the following troubleshooting guide. The remedy may be quite simple. If the cause c

117Depress torch switch. After 2 seconds, is high frequency present?NoRepair/replace high frequencyunitRepair powersourceYes5.3 TROUBLESHOOTING GUID

118C. Air does not shut o Is air check switch OFF? Yes No Turn switch OFF Does arc start when nozzle contacts work without depressing

119D. White "Power" light not energized. Is main 230 volt switch ON? Yes No Turn on main disconnect Is plug in receptacle? Ye

120 Fault light will energize if input voltage goes below or above ±15% of units input rating. The light will not turn OFF even when correct voltag

121NOTES:1. When the torch switch is pushed during postow period, the postow and preow times are canceled, and the HF is energized immediately.2.

122NOTES:1. When the torch switch is pushed during postow period, the postow and preow times are canceled, and the HF is energized immediately.2.

1235.5 REFITTING THE PT31XLPC TORCH1. For operator safety, the torch connections are located on the output terminal board behind the lower portion

97 SECTION TITLE PAGE PARAGRAPHSECTION 1 SAFETY ...

124NOTE:Schematics and Wiring Diagrams on 279.4mm x 431.8mm (11” x 17”) paper are included inside the back cover of this manual.SECTION 5 MAINTENANC

98TABLE OF CONTENTS

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101• Manually cuts 15.9mm (5/8 inch) and severs 19.1mm (3/4 inch) - powerful cutting performance• Economical price - tremendous cutting value for th

102Optional AccessoriesTorch Guide Kits The Deluxe kit, in a rugged plastic carrying case, includes attachments for circle and straight line cutt

1033.0 GENERAL Proper installation can contribute materially to the satisfactory and trouble-free operation of the POWERCUT 650 cutting package. It