ESAB ESP-101 Instruction Manual download pdf (Page 3)

TABLE OF CONTENTS

SECTION TITLE................................................................................................................................................ PAGE

SECTION 1 SAFETY PRECAUTIONS .........................................................................................................................................................9

SECTION 2 DESCRIPTION .........................................................................................................................................................................11

2.1 General ..................................................................................................................................................................................... 11

2.2 Scope .......................................................................................................................................................................................... 11

2.3 ESP-101 Plasma Arc Cutting System: .............................................................................................................................. 12

2.4 Package Ordering Information: ......................................................................................................................................... 13

2.5 PT-37 Torch Data ..................................................................................................................................................................... 13

2.6 System and Optional Accessories ..................................................................................................................................... 14

SECTION 3 INSTALLATION ....................................................................................................................................................................... 15

3.1 General ..................................................................................................................................................................................... 15

3.2 Equipment Required ............................................................................................................................................................. 15

3.3 Placement and Location ...................................................................................................................................................... 15

3.4 Inspection.................................................................................................................................................................................. 15

3.5 Primary Input Connections ................................................................................................................................................. 16

3.5.1 TUA2 Auto-Transformer Primary Input Connections ................................................................................................. 18

3.5.2 Input Air Connection ............................................................................................................................................................. 20

3.6 CNC Interface Connection ................................................................................................................................................... 21

3.6 CNC Interface Connection (continued) .......................................................................................................................... 22

3.7 Voltage Divider Adjustment ............................................................................................................................................... 23

3.7.1 Output Voltage Sample ........................................................................................................................................................ 23

3.8 Secondary Output Connections for Mechanized Cutting ....................................................................................... 24

3.9 PT-37 Torch Installation ........................................................................................................................................................ 25

3.10 Remote Junction Box Installation ..................................................................................................................................... 26

SECTION 4 OPERATION ............................................................................................................................................................................. 31

4.1 ESP-101 Controls ..................................................................................................................................................................... 31

4.2 Cutting with the ESP-101 ..................................................................................................................................................... 34

4.3 Electrode Wear ......................................................................................................................................................................... 34

4.4 Stando and Cut Quality ..................................................................................................................................................... 35

4.5 Dross Formation ...................................................................................................................................................................... 36

4.6 Common Cutting Issues ....................................................................................................................................................... 37

SECTION 5 MAINTENANCE ....................................................................................................................................................................243

SECTION 6 TROUBLESHOOTING .........................................................................................................................................................245

SECTION 7 REPLACEMENT PARTS ......................................................................................................................................................253

Diagrams and Parts List .............................................................................................................................attached packet

1 2 3 4 5 6 7 8 ... 33 34

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ESAB ESP-101 Instruction Manual Page 3

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